How to Make a Cornhole Toss Game: A Step-by-Step Guide
Making a cornhole toss game involves carefully constructing two regulation-sized boards and filling fabric bags with corn kernels (or plastic pellets). This project requires some woodworking skills and basic sewing, but the result is a fun, portable, and durable game perfect for outdoor gatherings.
Introduction: The Enduring Appeal of Cornhole
Cornhole, also known as bean bag toss, is a classic American backyard game enjoyed by people of all ages. Its simple rules, portability, and social nature make it a perfect addition to barbecues, tailgates, and family gatherings. While pre-made cornhole sets are readily available, building your own provides an opportunity to customize the design, save money, and enjoy the satisfaction of a DIY project. This article provides a comprehensive, step-by-step guide to constructing a professional-quality cornhole set.
Why Build Your Own Cornhole Set?
Building a cornhole set offers several advantages over purchasing one:
- Cost Savings: Materials typically cost less than a pre-made set, especially if you already have some tools.
- Customization: You can personalize the design with paint, decals, and custom fabric bags.
- Durability: You control the quality of the materials and construction, ensuring a longer-lasting set.
- Skill Building: It’s a fun and rewarding woodworking project that enhances your skills.
- Unique Gift: A custom-built cornhole set makes a thoughtful and personalized gift.
Materials and Tools Required
Before starting, gather the following materials and tools. Precise measurements are crucial for a regulation-sized game.
Materials:
- (2) 2′ x 4′ sheets of ¾” thick plywood (for the tops)
- (4) 2″ x 4″ x 48″ lumber (for the frames – typically pressure treated)
- (4) 2″ x 4″ x 12″ lumber (for the leg supports)
- (8) 3 ½” carriage bolts
- (8) Washers
- (8) Wing nuts
- Wood screws (1 ¼” and 2 ½”)
- Wood glue
- Sandpaper (various grits)
- Primer and paint (exterior grade)
- Polyurethane sealant
- Fabric (12″ x 12″ squares, 8 total – duck cloth or similar durable material)
- Corn kernels or plastic pellets (approx. 2 pounds per bag)
- Thread
Tools:
- Saw (circular saw or table saw)
- Drill
- Screwdriver
- Measuring tape
- Pencil
- Sander
- Clamps
- Jigsaw (for the hole)
- Sewing machine
Step-by-Step Construction Guide
Follow these steps to build your cornhole set:
Build the Frames:
- Cut the 2″ x 4″ lumber to the correct lengths (48″ and 12″).
- Assemble the frame using wood glue and 2 ½” wood screws. Make sure it’s square!
- Reinforce the corners with additional screws.
Attach the Plywood Tops:
- Apply wood glue to the top of the frame.
- Position the plywood sheet on top of the frame, ensuring it’s flush.
- Secure the plywood with 1 ¼” wood screws, spacing them evenly.
- Use clamps to hold the top securely while the glue dries.
Cut the Hole:
- Measure 9″ down from the top edge of the board and center horizontally.
- Using a compass or template, draw a 6″ diameter circle.
- Drill a pilot hole inside the circle.
- Use a jigsaw to carefully cut out the hole.
- Sand the edges of the hole smooth.
Build the Legs:
- Round off one end of each 2″ x 4″ x 12″ leg.
- Drill a hole ½” down from the rounded end, large enough for the carriage bolt.
- Attach the legs to the inside corners of the frame using carriage bolts, washers, and wing nuts. Ensure they can pivot freely.
Sand and Finish:
- Sand all surfaces smooth, starting with coarse grit and finishing with fine grit.
- Apply primer to the entire board.
- Paint the board with exterior-grade paint in your desired color(s).
- Apply a polyurethane sealant to protect the paint from the elements.
Sew the Cornhole Bags:
- Cut eight 12″ x 12″ squares of durable fabric.
- Sew two squares together on three sides, leaving one side open.
- Fill the bag with approximately 2 pounds of corn kernels or plastic pellets.
- Fold the open edges inward and sew the final side closed, reinforcing the seams.
Common Mistakes to Avoid
- Using Incorrect Dimensions: Adhere strictly to regulation sizes.
- Skipping the Sanding Process: A smooth surface is essential for proper gameplay and paint adhesion.
- Using Interior Grade Materials: Outdoor use requires exterior-grade wood, paint, and sealant.
- Overfilling or Underfilling Bags: Consistent bag weight is important for fair play.
- Neglecting to Reinforce Seams: Bag seams need to be strong to withstand repeated tossing.
Maintaining Your Cornhole Set
Proper maintenance will extend the life of your cornhole set:
- Store indoors when not in use to protect from weather damage.
- Wipe down the boards after each use to remove dirt and debris.
- Reapply sealant annually to maintain a waterproof finish.
- Inspect bags regularly for tears or leaks and repair as needed.
- Replace bags when necessary.
Regulations and Official Dimensions
Understanding the official dimensions is crucial for creating a regulation-sized cornhole set.
Component | Dimension |
---|---|
Board Length | 48 inches |
Board Width | 24 inches |
Hole Diameter | 6 inches |
Hole Center | 9 inches from top |
Board Height (Front) | 3-4 inches |
Board Height (Back) | 12 inches |
FAQs: Unlocking the Secrets of Cornhole Construction
What type of wood is best for building cornhole boards?
- For the board tops, ¾” plywood is the most common and cost-effective choice. For the frames and legs, pine or pressure-treated lumber are popular options, balancing durability and affordability.
Why are regulation dimensions important?
- Using regulation dimensions (4′ x 2′ board, 6″ hole centered 9″ down) ensures consistent gameplay and allows your set to be used in official tournaments or leagues. It also provides a standardized experience for all players.
What are the advantages of using plastic pellets instead of corn kernels in the bags?
- Plastic pellets are more durable and resistant to moisture and pests than corn kernels. They also offer a more consistent weight and feel over time. Corn kernels, however, provide a more traditional feel and are biodegradable.
How do I ensure the hole is perfectly centered?
- Carefully measure and mark the center point using a measuring tape and pencil. Use a compass or a pre-made template to draw the 6″ diameter circle. Double-check your measurements before cutting.
What type of paint should I use for my cornhole boards?
- Use an exterior-grade paint that is specifically designed for outdoor use. This type of paint is more resistant to fading, chipping, and cracking due to exposure to the elements.
Is it necessary to apply a sealant to the boards?
- Yes! A polyurethane sealant is essential to protect the paint from moisture and UV damage. This will significantly extend the life of your cornhole boards.
How can I prevent the legs from wobbling?
- Ensure the legs are cut to precisely the same length. Also, make sure the carriage bolts are tightened securely, but not so tight that they restrict movement. You can also add rubber feet to the bottom of the legs.
What weight should the cornhole bags be?
- Regulation cornhole bags should weigh between 14 and 16 ounces. Use a kitchen scale to ensure each bag is within this range for consistent gameplay.
How do I prevent the bags from splitting at the seams?
- Use a strong, durable fabric like duck cloth or canvas. Reinforce the seams by sewing them multiple times or using a serger.
What is the official distance between cornhole boards?
- The official distance between the front edges of the boards is 27 feet. However, for casual play, you can adjust the distance based on skill level and available space.
Can I use different shapes for the cornhole bags?
- While the traditional shape is a square, you can experiment with other shapes like rectangles or circles. However, ensure the bags still meet the regulation weight and dimensions.
How do I clean my cornhole bags?
- If using corn kernels, spot clean only and avoid getting the bags wet. If using plastic pellets, you can hand wash the bags with mild soap and water, then air dry completely.