How to Make a Corn Toss Game: A Comprehensive Guide
Making a corn toss game, also known as cornhole, involves constructing two angled wooden platforms and beanbags. This guide provides a detailed, step-by-step process for crafting a durable and fun cornhole set using common tools and materials, ensuring hours of entertainment.
Introduction to Cornhole
Cornhole has evolved from a simple backyard pastime into a popular competitive sport. Its accessibility, ease of learning, and social nature have contributed to its widespread appeal. Whether you’re tailgating, hosting a barbecue, or simply enjoying a sunny afternoon, cornhole offers a fun and engaging activity for all ages and skill levels. Building your own set provides a personalized touch and saves money compared to purchasing a pre-made set.
Benefits of Building Your Own Cornhole Set
Constructing your own cornhole set offers several advantages:
- Cost Savings: Building a set is generally cheaper than buying a commercially produced one.
- Customization: You have complete control over the design, materials, and finish.
- Personal Satisfaction: There’s a sense of accomplishment in creating something yourself.
- Durability: You can choose high-quality materials to ensure a long-lasting set.
- A Fun Project: It’s an enjoyable activity to share with friends and family.
Required Materials and Tools
Gathering the necessary materials and tools is the first step to successfully building your cornhole set.
Materials:
- Plywood: Two sheets of ¾-inch plywood (4’ x 2’ each) for the board tops.
- Lumber: Four pieces of 2×4 lumber (48 inches long) for the frame.
- Lumber: Four pieces of 2×4 lumber (21 inches long) for the frame.
- Lumber: Two pieces of 2×4 lumber (12 inches long) for the legs.
- Fasteners: 2 ½-inch wood screws
- Glue: Wood glue
- Finishing: Primer, paint, sealant, and sandpaper.
- Beanbags: Eight beanbags (6” x 6” filled with about 1 pound of corn or plastic pellets).
- Hardware: Bolts, washers and nuts to attach the legs
Tools:
- Circular saw or table saw
- Drill
- Sander
- Measuring tape
- Pencil
- Clamps
- Hole saw (6-inch diameter)
Step-by-Step Construction Process
Follow these instructions to assemble your cornhole set:
- Cut the Plywood: Cut the plywood sheets to the standard cornhole board size: 2 feet wide and 4 feet long.
- Build the Frame: Assemble the 2×4 lumber to create a rectangular frame (48 inches long and 24 inches wide). Use wood glue and screws to secure the joints. Ensure the frame is square and level.
- Attach the Plywood Top: Apply wood glue to the top of the frame, then center the plywood top over the frame. Use screws to attach the plywood to the frame, spacing them evenly.
- Cut the Hole: Measure 9 inches down from the top and 12 inches from each side. This will center your hole. Using a 6-inch hole saw, drill the hole through the plywood top.
- Prepare the Legs: Cut the 2×4 pieces for the legs. Round off one end of each leg using a saw or sander to allow them to pivot.
- Attach the Legs: Position the legs on the inside of the frame, 12 inches from the back end. Drill a hole through the leg and the frame. Attach the leg with a bolt, washer, and nut, allowing it to pivot freely.
- Set the Leg Angle: Adjust the legs until the top of the board is 12 inches off the ground. Secure the legs in this position by adding a brace between the leg and the frame if desired, or simply tightening the bolt to create sufficient friction.
- Sand and Finish: Sand the entire surface of the board, paying close attention to the edges and corners. Apply primer, then paint the board with your desired colors and design. Finish with a sealant to protect the paint.
- Create/Buy Beanbags: Ensure beanbags are 6″ x 6″, and filled with approximately 1 pound of corn feed or plastic pellets.
Common Mistakes to Avoid
Avoid these common pitfalls when building your cornhole set:
- Inaccurate Measurements: Double-check all measurements before cutting.
- Unstable Frame: Ensure the frame is square and sturdy.
- Poorly Placed Hole: Accurately measure and center the hole.
- Rough Edges: Sand all surfaces thoroughly to prevent splinters.
- Insufficient Finish: Apply multiple coats of sealant to protect the paint and wood.
- Using the wrong Plywood: Ensure the plywood is the correct thickness, otherwise beanbags may damage or break through the board during use.
Painting and Customization Ideas
Cornhole boards are a canvas for creativity. Consider these painting and customization ideas:
- Team Logos: Paint the boards with the logo of your favorite sports team.
- Patriotic Designs: Create a red, white, and blue theme with stars and stripes.
- Monograms: Personalize the boards with your initials or family crest.
- Themed Sets: Design boards based on hobbies, interests, or special occasions.
- Stencils: Use stencils to create intricate patterns and designs.
Properly Storing and Maintaining your Cornhole Set
Protecting your cornhole set from the elements is essential for its longevity. Store your set indoors or in a covered area when not in use. Wipe down the boards and beanbags with a damp cloth to remove dirt and debris. Periodically inspect the set for loose screws or damage.
Frequently Asked Questions (FAQs)
What is the official size of a cornhole board?
The official size of a cornhole board is 2 feet wide by 4 feet long. This standardized size ensures fair play and consistent gameplay, whether you’re playing casually or in a competitive tournament.
How high should the back of the cornhole board be?
The back of the cornhole board should be 12 inches off the ground. This angle allows for the beanbags to slide onto the board and provides a consistent playing surface.
What is the correct size and weight of a cornhole beanbag?
A cornhole beanbag should be 6 inches by 6 inches and weigh approximately 16 ounces (1 pound). They are typically filled with corn kernels or plastic pellets.
What type of wood is best for cornhole boards?
¾-inch plywood is generally considered the best type of wood for cornhole boards due to its durability, smooth surface, and resistance to warping. Ensure that the plywood is sanded properly to create a safe and consistent playing surface.
How do I make the cornhole hole perfectly round?
Using a 6-inch hole saw attached to a drill is the easiest and most accurate way to create a perfectly round hole. Make sure to clamp the plywood securely to prevent it from moving during the drilling process.
What is the best way to seal a cornhole board to protect it from the weather?
Apply several coats of a high-quality outdoor sealant to protect the wood and paint from moisture and UV damage. Polyurethane or spar urethane are commonly used for this purpose.
How do I prevent the beanbags from bouncing off the board?
Using a smooth plywood surface and properly filled beanbags will help prevent bouncing. Applying a thin layer of sealant can also reduce friction and improve the bags’ ability to slide onto the board.
What are some alternatives to using corn kernels for filling the beanbags?
Alternatives to corn kernels include plastic pellets or dried beans. Plastic pellets are more durable and resistant to moisture, while dried beans offer a more natural feel.
How far apart should the cornhole boards be placed?
In official cornhole tournaments, the boards are placed 27 feet apart, measured from the front edge of each board. For casual play, you can adjust the distance to suit the skill level of the players.
How can I make my cornhole boards more portable?
Consider adding carrying handles to the sides of the boards or building a custom carrying case. This will make it easier to transport the boards to different locations.
What is the best way to clean cornhole beanbags?
For beanbags filled with corn kernels, spot cleaning with a damp cloth is recommended. For plastic pellet-filled beanbags, you can wash them in a gentle cycle in the washing machine and air dry them.
How do I fix a wobbly cornhole board leg?
Tighten the bolt that secures the leg to the frame. If the hole has become worn, you may need to add a washer or replace the bolt with a larger one. Additionally you can add a small brace to hold the leg in position and further prevent movement.