How to Make a Cornhole Game?
Creating your own cornhole game is a rewarding project. This article explains how to build a regulation-sized cornhole set; it involves cutting wood, assembling the boards, sanding, painting, and preparing the bags, giving you a fun, personalized, and durable game to enjoy for years to come.
A History and Enduring Appeal
Cornhole, also known as bean bag toss, is a deceptively simple game with a long and somewhat murky history. While its exact origins are debated, some trace it back to 14th-century Germany. However, the modern version we know and love gained popularity in the American Midwest, particularly in Ohio, during the late 20th and early 21st centuries.
The game’s appeal lies in its accessibility. It requires minimal equipment, can be played almost anywhere, and accommodates players of all ages and skill levels. It’s perfect for backyard barbecues, tailgating events, and casual gatherings. Cornhole encourages friendly competition and social interaction, making it a beloved pastime across the United States and beyond.
Benefits of Building Your Own Cornhole Set
While commercially produced cornhole sets are readily available, building your own offers several advantages:
- Cost Savings: You can often build a set for less than the price of a pre-made one, especially if you already have some of the tools and materials.
- Customization: You have complete control over the design, materials, and finish, allowing you to create a truly unique set.
- Durability: By using high-quality materials and careful construction, you can create a set that will last for years, unlike some cheaply made commercial options.
- Sense of Accomplishment: There’s a certain satisfaction that comes from building something yourself. It’s a rewarding project that you can enjoy for years to come.
The Cornhole Game Construction Process
Building a cornhole set is a straightforward project that can be completed in a weekend. Here’s a step-by-step guide:
- Gather Materials: You’ll need:
- Two 2ft x 4ft plywood sheets (at least ½ inch thick, ¾ inch preferred)
- Four 2×4 boards, 8ft long
- 16 wood screws (2-inch)
- Wood glue
- Sandpaper (various grits)
- Primer
- Paint (exterior grade)
- Polyurethane or varnish (exterior grade)
- Fabric for bean bags (duck cloth is ideal)
- Corn kernels or plastic pellets for filling
- Sewing machine (or needle and thread)
- Cut the Wood:
- Cut the plywood sheets to 2ft x 4ft (24 inches x 48 inches). These are your playing surfaces.
- Cut the 2x4s into the following lengths:
- Four pieces at 47.5 inches (for the sides of the frame)
- Four pieces at 21 inches (for the ends of the frame)
- Four pieces at 11.5 inches (for the legs)
- Assemble the Frames:
- Use wood glue and screws to assemble the frames. Make sure the corners are square.
- The 47.5 inch boards make up the long sides, the 21 inch boards the short sides.
- Attach the Plywood Tops:
- Apply wood glue to the top of the frames.
- Position the plywood sheets on top of the frames, ensuring they are flush with the edges.
- Secure the plywood with screws, spacing them evenly around the perimeter.
- Cut the Hole:
- Measure 9 inches down from the top and 12 inches in from each side. This is the center of your hole.
- Use a compass to draw a 6-inch diameter circle.
- Use a jigsaw to cut out the hole.
- Sand the edges of the hole smooth.
- Attach the Legs:
- Round off one end of each leg using a saw or sander. This will allow the legs to pivot smoothly.
- Position the legs so the rounded end is on the bottom.
- Attach the legs to the inside of the frame, 9 inches from the top of the board, using a bolt and nut. Ensure the legs can pivot freely.
- Sand and Finish:
- Sand the entire board smooth, starting with a coarse grit sandpaper and working your way up to a fine grit.
- Apply primer.
- Paint the boards with your desired colors and designs.
- Apply several coats of polyurethane or varnish to protect the paint and provide a smooth playing surface.
- Make the Bean Bags:
- Cut eight squares of fabric, each 7 inches by 7 inches.
- Sew two squares together, right sides facing in, leaving a small opening for filling.
- Turn the bag right side out.
- Fill the bag with approximately 1 pound of corn kernels or plastic pellets.
- Sew the opening closed securely.
Common Mistakes to Avoid
- Using Thin Plywood: Using plywood thinner than ½ inch can result in a flimsy board that bounces excessively.
- Skipping Sanding: Proper sanding is crucial for a smooth playing surface and a professional-looking finish.
- Incorrect Hole Placement: Accurate hole placement is essential for regulation play.
- Using the Wrong Screws: Using screws that are too short or too long can compromise the structural integrity of the board.
- Not Sealing the Boards: Sealing the boards with polyurethane or varnish protects them from the elements and ensures longevity.
- Overfilling the Bean Bags: Overfilled bags are too firm and don’t toss well.
Detailed Material List & Costs
The following table gives an estimated cost for each material. Prices may vary widely based on your location and the specific store.
| Material | Quantity | Estimated Cost | Notes |
|---|---|---|---|
| Plywood (½” or ¾”) | 2 sheets | $40 – $80 | ½” is minimum, ¾” is recommended |
| 2×4 Lumber | 8ft x 2 | $20 – $40 | For the frame and legs |
| Wood Screws | 1 box | $5 – $10 | 2-inch |
| Wood Glue | 1 bottle | $5 – $10 | |
| Sandpaper | Assorted | $10 – $20 | Various grits (coarse to fine) |
| Primer | 1 can | $10 – $20 | Exterior grade |
| Paint | 2 cans | $20 – $40 | Exterior grade, your choice of colors |
| Polyurethane/Varnish | 1 can | $15 – $30 | Exterior grade |
| Duck Cloth | 2 yards | $10 – $20 | For bean bags |
| Corn Kernels/Pellets | 8 pounds | $10 – $20 | Filling for bean bags |
| Total Estimated Cost | $165 – $320 |
Safety Precautions
- Always wear safety glasses when cutting or sanding wood.
- Use a dust mask when sanding to avoid inhaling wood dust.
- Work in a well-ventilated area when applying primer, paint, and polyurethane.
- Be careful when using power tools.
- Follow all manufacturer’s instructions for tools and materials.
Frequently Asked Questions (FAQs)
What are the official dimensions of a cornhole board?
The official dimensions are 24 inches wide by 48 inches long, with a hole that is 6 inches in diameter and centered 9 inches from the top and 12 inches from each side. The front of the board should be 3-4 inches off the ground, and the back should be approximately 12 inches off the ground.
What type of wood is best for building a cornhole board?
While you can use different kinds of wood, Baltic birch plywood is generally considered the best choice for the playing surface due to its smooth surface and minimal warping. For the frame, kiln-dried 2x4s are a good option.
How much should a cornhole bean bag weigh?
Regulation cornhole bags should weigh between 15 and 16 ounces (425-453 grams). The bags should measure approximately 6 inches by 6 inches.
What is the official distance between cornhole boards?
The official distance between the front edges of the two cornhole boards is 27 feet. For casual or backyard play, you can adjust this distance to suit the skill level of the players.
What are the official rules of cornhole?
The official rules are established by the American Cornhole Association (ACA). They can be found on their website. Key elements include alternating throws, scoring points for bags landing on the board (1 point) or in the hole (3 points), and cancellation scoring (points offset each other).
Can I use plastic pellets instead of corn kernels for the bean bags?
Yes, plastic pellets are a viable alternative to corn kernels. They are more resistant to moisture and pests, making them a more durable option for outdoor use. However, some players prefer the feel and traditional aspect of corn-filled bags.
How do I prevent my cornhole boards from warping?
Using high-quality plywood, sealing the boards with several coats of polyurethane or varnish, and storing them in a dry place can help prevent warping. You might also consider constructing a supporting frame underneath the plywood.
What kind of paint should I use for my cornhole boards?
Use an exterior-grade acrylic paint for durability and weather resistance. Make sure to apply a primer before painting for better adhesion and a smoother finish.
How do I protect my cornhole boards from the weather?
Apply several coats of exterior-grade polyurethane or varnish to seal the boards and protect them from moisture and UV damage. You should also store the boards indoors when not in use.
What is the best way to clean my cornhole boards?
Wipe down the boards with a damp cloth and mild soap. Avoid using harsh chemicals or abrasive cleaners, as they can damage the finish.
Where can I find cornhole bag filling?
Corn kernels can be found at most feed stores or agricultural supply stores. Plastic pellets can be found at craft stores or online retailers.
How do I make my cornhole bags slide better?
The type of fabric plays a big role. Duck cloth works very well. After the bags are used for a while, a bit of the filling might settle into the weave of the fabric. Some people will also lightly spray the bags with silicone spray to help them slide more smoothly. Use caution, as over-spraying can make the bags too slippery.